How deep is the excavation for an artificial turf pitch sub-base?
On firm, level ground the excavation depth is the sum of the layers: 15–20 cm of graded aggregate, 8–10 cm of crushed stone and 2–3 cm of fine grading, typically 25–33 cm. Where there is a clay topsoil layer, a further 15–25 cm is removed and replaced with granular material; the exact depth is set by the geotechnical survey.
What is the difference between graded aggregate and crushed stone, and are both needed?
Graded aggregate is a blend of particle sizes that forms a load-bearing sub-base once compacted with a roller. Crushed stone is a more uniformly sized base course; it carries water quickly to the drainage lines and gives the turf an even bed. Because the sub-base provides bearing capacity and the crushed stone provides permeability, commercial pitches use both together.
How is the pipe spacing chosen in a herringbone drainage system?
Spacing depends on how quickly the ground lets water through. On firm sandy or gravelly ground the lateral drains are typically laid 6–8 m apart; on clay, 5–6 m apart. Closer spacing means more linear metres: on a 30×50 pitch, 8 m spacing means about 259 lm of lateral drain, and 5 m spacing about 406 lm.
Which pipe diameter is used for pitch drainage?
Lateral drains generally use Ø100 mm perforated PVC drainage pipe, and the collector that gathers them Ø160 mm. The pipes are laid in gravel-filled trenches and wrapped in geotextile; the wrap stops fine material from clogging the perforations. On very wide or steeply sloping pitches the collector diameter can be increased by hydraulic calculation.
Is a geotextile membrane needed on every pitch?
On firm sandy or gravelly ground, geotextile is usually used only as a wrap in the drainage trenches. On clay it is recommended over the whole area: the membrane stops rainfall from working clay up into the graded aggregate and turning the base to mud over time. A 30×50 pitch needs about 1,830 m² of membrane including overlaps.
Why does the concrete beam run only around the perimeter, not under the whole pitch?
The beam gives the perimeter system a fixed support and stops the layers spreading at the edges; the area beneath the playing surface must consist of granular layers that let water through. The C25 beam is therefore cast along the fence line, 168 lm around the 32×52 m sub-base area. Concreting the whole pitch would stop the water from draining away.
How is a level difference dealt with on a sloping site, and how does it affect cost?
Surplus soil at the high end of the site is excavated and used as fill at the low end; this is known as cut-and-fill balance, and because the material stays on site there is no haulage cost. On a 30×50 pitch, a 1–2 m fall along the long side means roughly 208–416 m³ of earthworks. If the level difference exceeds 2 m a retaining wall may be needed; that item is designed separately.
Can drainage be added to an existing pitch later?
Not with the turf in place. The drainage lines sit beneath the base layers, so the turf and infill are removed first, the failed base is excavated, the lines are laid and the layers are rebuilt. A sound beam is retained. On a 30×50 pitch the sub-base side of this work is in the TRY 657,000–1,091,000 range; the cost of new turf comes on top.
Which items should not be cut to lower the sub-base cost?
Lateral drain spacing, sub-base thickness and the concrete class of the beam should not be cut; all three can only be corrected later by lifting the turf. Savings should be sought in site selection and the cut-and-fill balance: reusing the excavated soil on site noticeably reduces spoil haulage.